Aasee Export operates a fully equipped manufacturing facility spread across 8 acres in Karur, supported by a dedicated workforce of over 200 skilled personnel. Our streamlined setup allows us to closely monitor every stage of production for efficiency, quality control, and adherence to international standards.
We operate our own in-house Hank Dyeing facility, processing up to 90,000 kg of yarn every month. This facility ensures total control over color matching, shade depth, and wash fastness, providing a consistent base for all our fabrics.
Our dyeing facility is integrated with an advanced Effluent Treatment Plant (ETP). This enables 100% recycling of process water with zero discharge, conserving resources and keeping our environment clean.
Our weaving department is equipped with high-efficiency rapier looms, producing intricate fabric structures and textured weaves up to 300 cm in width. Precision winding and warping machines translate dyed yarn into consistent beams ready for high-grade output.
Our sewing division features industrial tailoring stations powered by Juki and Jack machines. Operated by tailors with deep expertise in home textiles, we ensure clean borders, durable seams, and neat piping. A dedicated single-head embroidery system handles custom decorative designs.
Every single product is inspected manually by our quality assurance team to check for weaving defects, loose threads, and dimensional consistency. Vacuum packing is deployed for cushion inserts and seat pads, maximizing shipping efficiency while protecting cargo during international transit.
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